Custom Softshell Jackets: Construction, Waterproof and Breathability Ratings

Custom outdoor jackets from China buyer guide — fabric, waterproofing, cost and duty

Short answer: a softshell is a stretchy, breathable jacket built from a woven face fabric bonded to a soft fleece or brushed backing, usually with a membrane in between. It blocks wind, sheds light rain and keeps you warm while moving, but it is not a full rain jacket. A typical waterproof-breathable softshell is rated around 8,000–10,000 mm hydrostatic head and 5,000–10,000 g/m²/24h breathability, with only the main seams taped. Eliian makes custom softshell jackets, with your logo and colours, in our own Xiamen factory.

How a softshell is built

LayerWhat it doesCommon options
Face fabricAbrasion resistance, stretch, colour and DWR finishPolyester or nylon woven, often 4-way stretch
Membrane (optional)Wind blocking, water resistance, breathabilityTPU or PU, laminated between face and backing
BackingWarmth and a soft hand next to the skinMicro-fleece, brushed knit or mesh
Most softshells are three layers bonded into one fabric, so they wear as a single, structured shell.

Because the layers are bonded into one fabric, a softshell needs no separate lining and keeps a clean, structured look, which is why it is the standard jacket for coaches, touchline staff and company uniforms.

Waterproof and breathability ratings

Two numbers describe a membrane jacket. Hydrostatic head (mm) is the water column the fabric holds before leaking: higher is more waterproof. Breathability (MVTR, g/m²/24h) is how much water vapour passes through the fabric in 24 hours: higher is more breathable.

Breathability (g/m²/24h)Suits
5,000–10,000General outdoor wear, walking, coaching, low output
10,000–15,000Active use: hiking, training, ski touring
20,000 and aboveHigh output and warm conditions
Breathability bands as commonly used for outdoor shells (Advnture).

For softshells specifically, a common reference is about 10,000 mm and at least 8,000 g/m²/24h breathability measured by the JIS L1099 B1 method; hydrophilic TPU membranes usually sit around 5,000–10,000 g/m²/24h (manufacturer reference). Ratings depend on the exact fabric and membrane, so we confirm them for the fabric you approve.

Softshell or hardshell?

SoftshellHardshell
FeelStretchy, soft backing, quietCrisp, light, no backing
RainLight rain and showersSustained heavy rain
SeamsMain seams taped, or untapedFully taped
BreathabilityHigh; good for movingDepends on membrane
Best forCoaches, staff, training, travel, cool dry daysWet climates, outdoor work, mountain use

If your team or staff need protection in steady rain, choose a hardshell or a 3-in-1 jacket; see our custom outdoor jackets page for waterproof builds, membranes and taped seams.

Logos on softshell

Softshell takes embroidery, heat transfer, screen print and silicone badges well. On a membrane softshell, embroidery puts needle holes through the membrane; on chest and sleeve positions this is normally acceptable, and for the most water-resistant builds a transfer or badge keeps the membrane intact. Sublimation does not work on bonded softshell.

Options we make

  • Full-zip softshell jackets, with or without hood
  • Water-resistant or membrane softshell, polyester or nylon face
  • DWR finish: fluorinated C6 or fluorine-free (C0)
  • YKK or SBS zippers, custom pullers, reflective trims
  • Embroidered, printed, transfer or silicone-badge logos, private-label neck labels

A softshell costs USD 28–42 per jacket at 10–50 pieces and USD 21–32 at 100 pieces or more, for a stretch woven face, TPU membrane and fleece backing with the main seams taped and one simple logo. A hood adds about USD 1–3 and YKK zippers USD 2–5. Minimum 10 pieces per design. Send your spec on our quote form or WhatsApp +86 180 6456 0021 for a free mockup and price within 24 hours.

Frequently asked questions

How much does a custom softshell jacket cost?

USD 28–42 per jacket at 10–50 pieces and USD 21–32 at 100 pieces or more at factory price, with a minimum of 10 pieces per design. A hood adds about USD 1–3 and YKK zippers USD 2–5; the final price depends on fabric, membrane and decoration.

What is a softshell jacket?

A stretchy, breathable jacket made from a woven face fabric bonded to a fleece or brushed backing, often with a TPU or PU membrane between them. It blocks wind and sheds light rain but is not a full rain jacket.

Is a softshell jacket waterproof?

Most softshells are water-resistant rather than fully waterproof. A membrane softshell is often rated around 8,000–10,000 mm, but only its main seams are taped, so it is for showers, not sustained heavy rain.

What breathability should a softshell have?

5,000–10,000 g/m²/24h suits coaching, staff and everyday wear; 10,000 g/m²/24h and above suits active use. Ratings depend on the fabric and membrane, so ask for the rating of the exact fabric.

Softshell or hardshell for a team jacket?

Softshell for coaches, staff, training and cool dry days, because it is warmer, quieter and more comfortable. Hardshell or a 3-in-1 jacket for teams that need protection in steady rain.

Can you embroider a logo on a softshell jacket?

Yes. Embroidery, heat transfer, screen print and silicone badges all work on softshell. On membrane softshell, a transfer or badge keeps the membrane intact where water resistance matters most.

Sources

About the author: Amy is the Sales Manager of Eliian (Xiamen Eliian Industrial & Trading Co., Ltd.) and the main contact for overseas buyers. Contact: amy@eliian.com · WhatsApp +86 180 6456 0021